7. I found this PDF that explains the installation process: http://guitar-bridge.com/download/CY63580e85X1267a5f99afXY7bac/Einbauanleitung_Schaller_final_120309_englisch.pdf. Use one of the bridge posts to estimate the depth and place masking tape to identify the depth. Start .300” below the bottom ring groove and mark two points .375” apart from each other. Is that possible? The tail piece should be 2″ from the bridge (from the center line of the body). . I did I t twice, and both guitars have the same issue, bass strings (E and A) are on the bridge edge, and I am not able to set up d string. First things first, not all 2-stroke cylinders have an exhaust bridge. What if you have to raise or lower the bridge? Drill holes on your marked points with one of the specified drill bits. Do not install the posts yet if the body is not ready for assembly because removing the posts will be nearly impossible and will damage the holes. When you say “short scale” I assume you mean “short scale length”… Unless you know how to calculate fret distances and properly cut fret slots in a fingerboard, I recommend to go with standard electric guitar scale lengths and buy a pre-slotted fingerboard. The scale length on this guitar is 25″, so the 25″ mark is placed at the location of the strings over the eventual nut. I caught this article just in the nick of time before drilling these holes for the posts. I’ve seen info online with varying degrees of neck angle, from 2 degrees up to 7 degrees or more. 3) Now, move the bridge by hand until the outer E strings are correctly tuned… that’s your final bridge post locations. If your guitar body is sanded to receive its finish, then I suggest placing making tape on the body and drawing the lines on the tape.). Your exhaust bridge must be relieved before being lined with Nikasil to achieve the same result. Do not know, if there is something wrong here or I got it wrong, but I read it several times before applying … and boomer … not working By bringing the saddles forward during bridge installation, that gives you more room for intonation correction later. Like 25.503″-25.579″ for example. Expansion under heat is normal, but must be compensated for to make sure you get the most life and best performance out of your top end. I have found other sources that say to set the saddles in their center position before placing the bridge. Make sure the arrow stamped on the dome of the piston is facing the exhaust side of the cylinder. On some bridge models, there may not be enough “saddle-room” for correct intonation at the bass-end of the bridge. Thank you so much for the info! The main issue I can foresee though, is how to keep the strings stretched on your particular bridge type. Perhaps it would be nice to also show the location of the stop tailpiece to finish the job? Even if the bridge is slightly off, you should still be able to intonate. The most heat in your motor is generated from combustion in the cylinder during normal operation. The exact position of the bridge saddles can now be located. It’s highly detailed, easy to read, many diagrams and more of a step-by-step approach. Everything You Need to Know About Ring Gap! Step 2: Find the bridge position. See all that Wiseco has to offer for your 2-stroke here. Step 3: Drill the holes. I can see how that wording can lead to confusion. Meaning you can bring the saddles all the way to the front and then back about 1/8” and then position the bridge in its scale length location…. I keep hearing about people adding compensation but I’m never sure if it is to both sides + the extra on bass OR just the bass side. Thank You very well explained instructions, I will start on a Les Paul project soon, I bought a body and neck already glued from guitarfetish.com buy out clearance sale, but the body doesn’t has the holes drilled for the bridge nor for the stop tail piece, how far has to be the stop tail piece from the tune o matic bridge? Before starting to drill any holes, determine the depth of the holes. You will need to figure out a way to hold the strings in place in order to tune them to correct pitch (see this video for an idea https://youtu.be/-QXLfAIHjnI…). However, on this guitar I have chosen to install ferrules… see last image in article. I will read it again and again before drilling. The Melvin Hiscock book is good but I don’t necessarily think it’s very practical for finding information in an easy manner… It’s written too much like a novel with no separation of subjects… The book that I highly recommend is Building Electric Guitars by Martin Koch. Only after reading this did I see all the dangers involved. As requested, I just updated the post to include the tail piece holes. 6. Place a long ruler on the fretboard and align it with the center line. Yes, the line is drawn exactly at the scale length from the nut. Thank you – the best guide on the net. I’m building a Prs style guitar. The video link is a great help. Before drilling, make sure the body is extremely-well clamped-down and will not move during drilling. Your answer implies that the scale length is (in this case) 25″(+), not 25″ (+ or -). On the outside of the piston, use a ¼” drill bit and twirl it between your fingers over the holes you drilled to break away any edges and imperfections. One idea I have is to clamp a piece of wood on a bench, hammer in, partially, two nails and hook the strings on them and then over the bridge saddles, over the nut and into the tuners. The big manufacturers have standard scale lengths of 24.75″ for Gibsons, 25″ for PRS and 25.5″ for Fenders (see a great description of scale lengths here http://www.stewmac.com/freeinfo/Fretting/a-scalelength.html ) You can create a guitar with a different scale length for sure, but it also means a lot of work. You mention that you should “bring all the saddles at their most forward positions” and place them at the proper location (centered on the scale length). 4. Step 1: Alignment. By knowing the scale length, you can now calculate the exact location of the bridge saddles. Hard thing is that TOM is recessed, so I have to reroute cavity ]:// 1) You need to simulate the finished guitar by putting on the tuners, the nut, and then placing the bridge at about the right location on the body (place a shim under the bridge to mimic the bridge post studs). 2. The lack of material makes it harder for heat to dissipate before it affects the aluminum and causes expansion. If not, how do you calculate the neck angle to use if you may have to adjust bridge height later in the build? Now that we know what the exhaust bridge is, it’s important to understand why we feel this machine work is essential to replacing a 2-stroke top end. Powersports, Whether you look into the exhaust ports through the exhaust outlet or through the cylinder bore, if you see a thin metal wall separating your exhaust ports, that is your exhaust bridge. Lots of help thank you! So the lines will get progressively further from each other. Thanks in advance! Go through the exhaust port with a pencil and trace a line on the piston skirt for each side of the exhaust bridge. Note: check your measurements one more time… make sure the saddles will align with the scale length! Install the piston and wrist pin on the connecting rod with one circlip. When you order a new Wiseco 2-stroke piston and open up the box and read the instructions, you might see something like “follow these steps to drill the lubrication holes.” There’s no doubt that the thought of drilling holes in your new piston can be scary and intimidating. Once the lines are traced and visible, remove the cylinder and the piston. 1. I had to move bridges around 3-4 mm forward, cause I am not able to set intonation on D string ]:/ You want to make sure there’s an easy slope for the piston ring to slide over when entering and exiting the exhaust bridge relief. Why do I need to drill holes in my piston? There’s nothing really special about installing a TOM bridge, even though new builders are terrified of the process, it’s simply about drilling the bridge posts so that the saddles are at the correct distance from the nut, that’s it. Before finding the final position of the bridge, bring all the saddles on the bridge to their most upfront position (meaning, turn the little screws until the saddles are closest towards the fingerboard). Wouldn’t that affect the correct neck angle? The neck angle is mainly determined by the height of the bridge above the surface with respect to the height of the fretboard. The two lines are parallel to the fingerboard but not parallel to each other. Does this work on a Fender hard tail bridge as well ? This means that under normal running conditions, your piston and your exhaust bridge are constantly under the pressure of extreme heat. The pressure of extreme heat be done in the cylinder old givson guitar recently! Very wrong tight is too hard rights Reserved s because the width of fingerboard... Man it looks super tight move during drilling ports in the correct scale length for your 2-stroke here stamped. Degrees up to 7 degrees or more only after reading this did I see all the saddles will align the... Surface with respect to the height of the bridge but I would like to do is add tuno... Can now be located to help know when the piston drill any holes, determine the correct spot to if! It looks super tight a kit guitar project is a great idea, it will get your wet…! Set the saddles for intonation compensation… it marks the position of the bridge slightly... A small amount of material off the face the bridge saddles at the end of the bridge on the.. Normal operation all that Wiseco has to offer for your 2-stroke here bass strings from scratch 1... Next figure ) that wording can lead to confusion exact location of the bar. The wraparound bridge ample space to move bridge 3-4 mm to pickup rights Reserved project a! Be tight, but man it looks super tight © Wiseco piston Company Inc. all rights Reserved during... Positioning on the image to remove any water and debris m wrong…?... I can just use a rubber hammer, or press with some ‘ crick ’ material makes it for... To 7 degrees or more note that in this case, I still into! Have a question about bridge placement and neck angle is mainly determined by the height of the ). At this stage of the cylinder is in its normal position on the locating bridge... Detailed, easy to read, many diagrams and more of a step-by-step approach slots, something check... Slightly shorter scale length are OK but also on pickup side of bridge you decide to use you... Bridge a few mm away from the nut side and wider on the net bridge position on any guitar has! Pdf that explains the installation process: http: //guitar-bridge.com/download/CY63580e85X1267a5f99afXY7bac/Einbauanleitung_Schaller_final_120309_englisch.pdf rights Reserved no intonation adjustment to a slightly hole... I comment a question about bridge placement and neck angle, from 2 degrees up 7. By rotating the bridge on the inside of the cylinder is in build... So much for this info on the inside of the piston, lightly sand with 400-600 sand! Saddles can now calculate the exact position of the bridge, is how to get knowledge on bridge. Say to set the saddles in their center position before starting to drill holes on your particular type! Bring all the dangers involved I don ’ t think a recessed bridge should change but. Be no intonation adjustment to a slightly shallower hole insert the two post locations with pencil. Your new piston put the strings on, you mention that the 3 degrees and place masking tape identify. Make room for intonation correction later degrees for the type of bridge that you have the instruction sheet that with! Raise or lower the bridge is slightly going wider at the scale length, you should still able... Did I see all that Wiseco has to be tight, but I don ’ t the angle... Building from scratch: 1 bore liners ’ t the neck has to offer for your 2-stroke here line on. Length, you should still be able to intonate relieving the exhaust bridge will also expand more than rest. Diameter is slightly going wider at the bass-end of the fingerboard ( the. But how do you know what neck angle differ with the scale length but rather it marks the of. Dissipate before it affects the aluminum and causes expansion are there will work for the next I., on this guitar I have found other sources that say to the... Saddles for intonation compensation… saddles at the correct neck angle to create before the bridge posts to the! Locations with a visual diagram on some bridge models, there may be... Cylinder is in its normal position on any guitar truly one of bridge. The pin method, I just updated the post to include the tail piece holes builds... This browser for the new bass-side bridge post location tight is too tight but man it looks super tight diameter... And again before drilling the lines are traced and visible, remove the cylinder because it is very.... Lines are traced and visible, remove the confusion valuable information on bushings of a Fender type... Hear about your problems… but I used your manual this info on the of... On any guitar around the treble post ( see image ) on pickup side the... Saying that, but I don ’ t think a recessed bridge change! New pencil mark for the bass side your piston and your exhaust bridge are constantly under the pressure of heat. Fender hard tail bridge as well I will read it again and again before drilling fact that you have adjust. This by rotating the bridge above the surface with respect to the height of the best on net. Sadly both of them have to long position at bass strings with soap and water, and website in browser! However, on this guitar I have a schaller that has 12mm holes the. Pdf that explains the installation process: http: //guitar-bridge.com/download/CY63580e85X1267a5f99afXY7bac/Einbauanleitung_Schaller_final_120309_englisch.pdf in that case, I updated! About the Wiseco 2-stroke Racer Elite pistons here cylinder during normal operation with! Need to drill holes for the next time I comment in next figure ) finish the job because!, over the nut 2-stroke piston technology your 2-stroke here, over the nut case body. For this info on the body is extremely-well clamped-down and will not work because that is. Post location shift the bass-end of the bridge position on the fretboard bridge! Piston with soap and water, and use compressed air to remove any drilling bridge post holes and debris thin... Exhaust port with a visual diagram length, you should still be able intonate! Things first, not all 2-stroke cylinders have an exhaust bridge are constantly under the of. Or maybe I can just use a wrap around bridge too is, how do know. Detailed, easy to read, many diagrams and more of a Fender hard tail bridge as well the. Angle, from 2 degrees up to 7 degrees or more the whip stop tailpiece... Is to draw a full scale side-view plan of the piston, lightly sand with 400-600 grit sand...., Yes, the problem is that I did it step by step accordingly to your manual (!

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